Use Cases Energy Continuous Emission Monitoring Systems

Continuous Emission Monitoring Systems

Continuous emission monitoring systems (CEMS) measure airflow, dust, the concentration of air pollutants (such as SO2, NOx, CO, etc.), and other parameters related to emissions. Required parameters depend on the type of stationary source and local regulations. A standard CEMS consists of a sample probe, filter, sample line (umbilical), gas conditioning system, calibration gas system, and a series of gas analyzers that reflect the parameters being monitored. Typically monitored emissions include: sulfur dioxide, nitrogen oxides, carbon monoxide, carbon dioxide, hydrogen chloride, airborne particulate matter, mercury, volatile organic compounds, and oxygen. CEMS can also measure airflow, flue gas opacity, and moisture.

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Remote Monitoring for Environmental Compliance
Remote Monitoring for Environmental Compliance
Emerson wanted to provide a connected environmental analyzer to their customers. They wanted to leverage IoT technologies to provide a software solution that was easy to use, real-time and centralized. Compliance with pollution control board guidelines and the ability to remotely calibrate and troubleshoot these devices was the primary objective. Requirements - Centralized Remote Monitoring. - IoT Based Smart Environmental Analyzers. - Remote Calibration and Troubleshooting. - User Friendly Application. - Reporting & Dashboards. - Compliance with pollution control board guidelines.
Remotely Monitor Pollution & Gases with Alphasense Industrial IoT Sensors
Remotely Monitor Pollution & Gases with Alphasense Industrial IoT Sensors
To implement air quality monitoring of Ozone / O3, VOCs, Nitrogen Oxides / NO2, Dust Particulates, PM1, PM2.5, PM10.
STMICROELECTRONICS INTEGRATES ALARM NOTIFICATION INTO ITS PRODUCTION CONTROL PRO
STMICROELECTRONICS INTEGRATES ALARM NOTIFICATION INTO ITS PRODUCTION CONTROL PRO
Semiconductor production environments are “clean rooms” and must be tightly monitored in order to reduce the possibility of product contamination. A dusty environment will almost certainly lead to quality control issues. In order to prevent such disasters, STMicroelectronics installed a data monitoring and centralization system that instantly recognizes a problem and alerts the appropriate people.

The emission monitoring systems market is expected to reach USD 4.44 billion by 2025 from USD 2.39 billion in 2018, at a CAGR of 9.3% between 2018 and 2025.

Source: PR Newswire

The gas analyzer market is projected to reach USD 4.06 Billion at CAGR of 5.70% between 2016 and 2021.

Source: Markets and Markets

 

What is the business value of this IoT use case and how is it measured?
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What are the applications of Continuous Emission Monitoring (CEM)?

- Monitoring exhaust from power plants and waste-burning facilities.

- Emissions compliance at paper, pulp and other industrial facilities.

- Emissions compliance at cement facilities.

- Emission trading accounting and documentation.

- Air Emissions Reporting Systems (AERS).

 

Who is involved in purchasing decisions, and who are the primary system users?
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Regulatory Authorities: Regulatory authorities prioritize CEMS to enforce emissions regulations, ensure compliance with environmental standards, and protect public health and the environment. They require industrial facilities to install and maintain CEMS to monitor pollutant emissions, report data, and demonstrate compliance with emission limits and regulatory requirements.

Industrial Facilities: Industrial facilities view CEMS as essential for monitoring and managing emissions from their operations. They invest in CEMS to track pollutant concentrations, identify emission sources, and optimize processes to reduce emissions and minimize environmental impact. CEMS data also helps facilities monitor equipment performance, detect abnormalities, and troubleshoot issues to ensure operational efficiency and regulatory compliance.

Which technologies are used in a system and what are the critical technology?
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Analytical Instruments: CEMS utilize advanced analytical instruments such as gas chromatographs, continuous gas analyzers, and optical sensors to measure pollutant concentrations, gas composition, and stack gas parameters with high accuracy and precision.

Data Management Systems: CEMS incorporate data management systems, including data acquisition software, database management systems, and emissions monitoring software, to collect, store, process, and analyze monitoring data. These systems provide real-time visibility into emissions data, generate compliance reports, and facilitate regulatory reporting and data exchange.

Remote Monitoring and Control: CEMS may include remote monitoring and control capabilities, allowing operators to access monitoring data, configure instrument settings, and troubleshoot issues remotely via web-based interfaces, mobile applications, or cloud-based platforms.

What data is obtained by the system and what are the critical data management decision points?
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Pollutant Monitoring Data: CEMS collect real-time data on pollutant concentrations, emission rates, and stack gas parameters using analytical instruments such as gas analyzers, particulate monitors, and flow meters. This data enables facilities to quantify emissions, monitor compliance with emission limits, and identify emission sources for targeted control measures.

Data Analysis and Reporting: CEMS data is analyzed to calculate emissions rates, assess compliance with regulatory limits, and generate emissions reports for submission to regulatory authorities. Data analysis techniques such as statistical analysis, trend analysis, and emissions modeling help identify emission patterns, outliers, and potential compliance issues for corrective action.

What business, integration, or regulatory challenges could impact deployment?
Your Answer

Sensor Installation and Calibration: Deployment begins with the installation of monitoring equipment, including gas analyzers, particulate monitors, and data acquisition systems, at appropriate locations within industrial facilities. Sensors are calibrated and configured to measure pollutant concentrations, flow rates, and other parameters according to regulatory requirements and industry standards.

Data Acquisition and Transmission: Deployment includes the setup of data acquisition systems to collect, process, and transmit monitoring data from sensors to centralized monitoring stations or regulatory databases. Data transmission protocols, communication networks, and data logging systems ensure reliable data transfer and storage for subsequent analysis and reporting.

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