Craftworks Case Studies Reducing Scrap and Increasing Efficiency in Brick Production

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	Reducing Scrap and Increasing Efficiency in Brick Production Craftworks

Reducing Scrap and Increasing Efficiency in Brick Production

Craftworks

Technology Category	Analytics & Modeling - Predictive Analytics
Applicable Industries	Construction & Infrastructure
Applicable Functions	Discrete Manufacturing
Use Cases	Predictive Quality Analytics
Services	Hardware Design & Engineering Services Software Design & Engineering Services
Challenge	Quality management in this facility was only done at the end of the production process. This makes it hard to link scrap output to its root causes and understand when and why faulty bricks are being produced. This makes the process not only unpredictable but also inefficient. Read More
About Customer	An international leader in brick production. Read More
Solution	By combining the quality data with the machine and sensor data from various production steps, Craftworks detected patterns in the data that made it understand where quality issues occur and what causes them. Building on that, the quality control AI predicts potential problems in the production line early on. Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Predictive Analytics

Applicable Industries

Construction & Infrastructure

Applicable Functions

Discrete Manufacturing

Use Cases

Predictive Quality Analytics

Services

Hardware Design & Engineering Services

Software Design & Engineering Services

Challenge

Quality management in this facility was only done at the end of the production process. This makes it hard to link scrap output to its root causes and understand when and why faulty bricks are being produced. This makes the process not only unpredictable but also inefficient.

About Customer

An international leader in brick production.

Solution

By combining the quality data with the machine and sensor data from various production steps, Craftworks detected patterns in the data that made it understand where quality issues occur and what causes them. Building on that, the quality control AI predicts potential problems in the production line early on.

Impact #1	[Efficiency Improvement - Quality Assurance] Based on Craftworks' recommendations for more accurate settings based on real-time data- insights, production failures could be significantly reduced. The process became more efficient and the scrap rate significantly reduced.

Impact #1

[Efficiency Improvement - Quality Assurance]

Based on Craftworks' recommendations for more accurate settings based on real-time data- insights, production failures could be significantly reduced. The process became more efficient and the scrap rate significantly reduced.

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Overview

Reducing Scrap and Increasing Efficiency in Brick Production

Operational Impact