Dataranya Solutions Pvt Ltd Case Studies Automotive manufacturer increases production throughput

	Automotive manufacturer increases production throughput Dataranya Solutions Pvt Ltd

Automotive manufacturer increases production throughput

Dataranya Solutions Pvt Ltd

Technology Category	Analytics & Modeling - Edge Analytics Analytics & Modeling - Process Analytics Analytics & Modeling - Real Time Analytics
Applicable Industries	Automotive Equipment & Machinery
Applicable Functions	Process Manufacturing
Use Cases	Factory Operations Visibility & Intelligence
Services	Data Science Services Hardware Design & Engineering Services Software Design & Engineering Services System Integration
Challenge	An automotive components manufacturer was facing lower productivity from a relatively new automated assembly line - production 43% lower than installed capacity; new plant, 3 years old. Plant runs 24 hours, 6.5 days a week. Management is budgeting a 2nd assembly line driven by demand, but wants current productivity issues resolved. Read More
About Customer	An automotive components manufacturer of micro-motors Read More
Solution	Dataranya installed a non-invasive system on a bottleneck machine to track factory operations 24x7, in real-time & remotely. Pattern recognition algorithms, automated production reports & downtime phone alerts to stakeholders were other tools deployed. Read More Log in to view content
Data Collected	Asset Availability, Asset Utilization, Downtime, Idle Time, Production Efficiency Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Edge Analytics

Analytics & Modeling - Process Analytics

Analytics & Modeling - Real Time Analytics

Applicable Industries

Automotive

Equipment & Machinery

Applicable Functions

Process Manufacturing

Use Cases

Factory Operations Visibility & Intelligence

Services

Data Science Services

Hardware Design & Engineering Services

Software Design & Engineering Services

System Integration

Challenge

An automotive components manufacturer was facing lower productivity from a relatively new automated assembly line - production 43% lower than installed capacity; new plant, 3 years old. Plant runs 24 hours, 6.5 days a week.

Management is budgeting a 2nd assembly line driven by demand, but wants current productivity issues resolved.

About Customer

An automotive components manufacturer of micro-motors

Solution

Dataranya installed a non-invasive system on a bottleneck machine to track factory operations 24x7, in real-time & remotely.

Pattern recognition algorithms, automated production reports & downtime phone alerts to stakeholders were other tools deployed.

Data Collected

Asset Availability, Asset Utilization, Downtime, Idle Time, Production Efficiency

Impact #1	[Efficiency Improvement - Production Uptime] It was made evident that the factory can & has produced as per installed capacity. A recurring downtime pattern accounted for ~25% lower throughput. Key contributors were night-shift operations running for upto 2 hours less & day-shift starting upto 1 hour late everyday.
Impact #2	[Management Effectiveness - Real Time Information] With Dataranya's solution, the gap between the production throughput & the installed capacity was narrowed.

Impact #1

[Efficiency Improvement - Production Uptime]

It was made evident that the factory can & has produced as per installed capacity. A recurring downtime pattern accounted for ~25% lower throughput.

Key contributors were night-shift operations running for upto 2 hours less & day-shift starting upto 1 hour late everyday.

Impact #2

[Management Effectiveness - Real Time Information]

With Dataranya's solution, the gap between the production throughput & the installed capacity was narrowed.

Benefit #1	Resolved productivity issues, adding significantly to the top-line.
Benefit #2	Historical production data to benchmark the 2nd assembly line's productivity after it commences operations.

Benefit #1

Resolved productivity issues, adding significantly to the top-line.

Benefit #2

Historical production data to benchmark the 2nd assembly line's productivity after it commences operations.

Partners	Grafana Labs

Partners

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Overview

Automotive manufacturer increases production throughput

Operational Impact

Quantitative Benefit

Technology