OptiProERP Case Studies Western Filament: Enhancing Manufacturing Processes with IoT
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Western Filament: Enhancing Manufacturing Processes with IoT

OptiProERP
Functional Applications - Enterprise Resource Planning Systems (ERP)
Functional Applications - Manufacturing Execution Systems (MES)
Aerospace
Automotive
Additive Manufacturing
Manufacturing Process Simulation
System Integration
Western Filament, a Colorado-based company that specializes in the production of high-quality textile products for various industries, was facing significant challenges with its legacy ERP system. The system, which relied on 'bolt-on' data sources, was unable to provide advanced scheduling, routing, cost centers, work centers, or work-in-process visibility. As the company grew, it required more information and manufacturing functionality from its ERP system. The lack of these features was hindering the company's ability to effectively manage its operations and provide a superior customer experience. The company was deemed essential under the Defense Production Act during the COVID-19 pandemic, and it was looking to reinvest for the future. The management team unanimously agreed that a more robust system was needed to handle their unique business needs.
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Western Filament is a textile manufacturing company based in Grand Junction, Colorado. The company specializes in braiding, twisting, coating, and dyeing man-made fiber for various industries including the military, aerospace, automotive, electric motor, and fishing industries. Western Filament prides itself on producing high-quality textile products that are used in the most demanding applications. The company was deemed essential under the Defense Production Act during the COVID-19 pandemic and is committed to reinvesting for the future to continue providing superior products and services to its customers.
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After evaluating several ERP systems including Sage, JobBoss, and NetSuite, Western Filament chose OptiProERP with SAP Business One. This system was selected for its fully integrated manufacturing and mobility functionality. OptiProERP provided Western Filament with remote access, enabling the team to access the system from anywhere, which was particularly beneficial during the pandemic. The system also offered single system connectivity, which eliminated the need for 'bolt-on' data sources and streamlined the company's operations. Additionally, OptiProERP provided time savings, better work-in-process visibility, more accurate capacity detail, and improved lead times. These features allowed Western Filament to enhance its manufacturing processes and provide a better customer experience.
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The implementation of OptiProERP with SAP Business One has resulted in significant operational improvements for Western Filament. The remote access feature has allowed the team to work from anywhere, which has been particularly beneficial during the COVID-19 pandemic. The single system connectivity has streamlined the company's operations, eliminating the need for 'bolt-on' data sources and resulting in faster processes. The system has also provided better visibility into work-in-process, enabling the team to better manage their operations. The more accurate capacity detail has allowed for better planning and resource allocation. Finally, the improved lead times have enhanced the company's ability to meet customer demands in a timely manner, thereby improving the overall customer experience.
Remote access to the ERP system
Faster processes due to single system connectivity
Increased visibility into work-in-process
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