Case Studies Unilever's Demand Sensing and Inventory Optimisation with Terra Technology
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Unilever's Demand Sensing and Inventory Optimisation with Terra Technology

Analytics & Modeling - Predictive Analytics
Application Infrastructure & Middleware - Data Exchange & Integration
Functional Applications - Inventory Management Systems
Consumer Goods
Retail
Inventory Management
Predictive Maintenance
Supply Chain Visibility
Software Design & Engineering Services
System Integration
Unilever faced significant challenges in managing its supply chain due to increasing volatility in the market. The company identified five key global trends impacting its operations: multiple channels, sustainability, economic volatility, customer intimacy, and digital savviness. To address these challenges, Unilever needed a more agile supply chain that could handle the growing volatility without resorting to expensive inventory increases. The company aimed to improve its short-term forecast accuracy and reduce working capital tied up in inventory.
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Unilever is one of the largest FMCG manufacturers globally, with a presence in over 190 countries and a portfolio of more than 400 brands. The company serves 2 billion consumers daily and primarily uses SAP systems for its operations. Unilever's demand planning is maintained within SAP Advanced Planner and Optimizer (APO). The company has a significant global reach and is committed to sustainability and innovation in its supply chain processes.
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Unilever partnered with Terra Technology to implement demand sensing and inventory optimisation tools. Terra Technology's Enterprise Demand Sensing Platform automates and synchronises various demand signals to improve short-term forecast accuracy. The Multi-Enterprise Inventory Optimisation platform provides optimal inventory targets across the supply chain, balancing cost and service while minimising waste. The implementation required senior management buy-in and a dedicated project team. The roll-out was phased, starting with more mature areas and gradually building confidence in the system's outputs.
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Unilever realised significant improvements in forecast accuracy, reducing error and bias within its critical short-term horizon.
The company was able to reduce safety stock levels over time, leading to a 35% reduction in inventory in Europe.
Improved forecast accuracy and inventory reduction contributed to cost and waste reductions, aligning with Unilever's sustainability goals.
MAPE improved by 22% on a seven-day horizon through the use of Demand Sensing.
Unilever was able to cut inventory in Europe by 35%.
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