Schneider Electric Case Studies The sweet taste of digitization

	The sweet taste of digitization Schneider Electric

The sweet taste of digitization

Schneider Electric

Technology Category	Analytics & Modeling - Real Time Analytics Platform as a Service (PaaS) - Data Management Platforms Platform as a Service (PaaS) - Device Management Platforms
Applicable Industries	Food & Beverage
Applicable Functions	Discrete Manufacturing Quality Assurance
Use Cases	Manufacturing System Automation Predictive Maintenance Supply Chain Visibility
Services	Software Design & Engineering Services System Integration
Challenge	Yunzhibao Foodstuff Co., Ltd., a candy producer in China, was facing challenges due to the manual nature of its production and management processes. The company's operations lacked transparency, and data credibility was compromised due to the handover process between shifts. The company also heavily relied on individual workers, and the inability to capture and accumulate their knowledge and experience was a vulnerable point in Yunzhibao’s operations. The company needed to automate these processes, improve their standardization, and ensure product quality. They also needed to eliminate the 'black box' state of their operations and production, and make all product-related process knowledge transferable. Read More
About Customer	Yunzhibao Foodstuff Co., Ltd. is a confectionary manufacturer based in Jiangsu, China. The company has been in operation since 1995 and has developed over 200 different candy products through innovation and close cooperation with many of the world’s best-known food companies and supermarket chains. Yunzhibao's newest factory, located in the Jiangsu province, is now the largest candy producer in China. The company has experienced rapid growth and operates in a fast-moving and ever-changing consumer market. Read More
Solution	To overcome these challenges, Schneider Electric delivered a comprehensive automation and digital solution based on EcoStruxure, an open, interoperable, IoT-enabled system architecture and platform. The solution included AVEVA’s MES, customized for the Food and Beverage industry, and Modicon M580 and M340 PACs for efficient and automated production. The MES system can receive production orders from the ERP system and allocate them to each production line, forming a batch plan. This is then broken down into work orders which are connected to production standards and formulas sent to the control system to standardize control and prevent errors. The MES also plays an important role in ensuring food safety and product quality management. Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Real Time Analytics

Platform as a Service (PaaS) - Data Management Platforms

Platform as a Service (PaaS) - Device Management Platforms

Applicable Industries

Food & Beverage

Applicable Functions

Discrete Manufacturing

Quality Assurance

Use Cases

Manufacturing System Automation

Predictive Maintenance

Supply Chain Visibility

Services

Software Design & Engineering Services

System Integration

Challenge

Yunzhibao Foodstuff Co., Ltd., a candy producer in China, was facing challenges due to the manual nature of its production and management processes. The company's operations lacked transparency, and data credibility was compromised due to the handover process between shifts. The company also heavily relied on individual workers, and the inability to capture and accumulate their knowledge and experience was a vulnerable point in Yunzhibao’s operations. The company needed to automate these processes, improve their standardization, and ensure product quality. They also needed to eliminate the 'black box' state of their operations and production, and make all product-related process knowledge transferable.

About Customer

Yunzhibao Foodstuff Co., Ltd. is a confectionary manufacturer based in Jiangsu, China. The company has been in operation since 1995 and has developed over 200 different candy products through innovation and close cooperation with many of the world’s best-known food companies and supermarket chains. Yunzhibao's newest factory, located in the Jiangsu province, is now the largest candy producer in China. The company has experienced rapid growth and operates in a fast-moving and ever-changing consumer market.

Solution

To overcome these challenges, Schneider Electric delivered a comprehensive automation and digital solution based on EcoStruxure, an open, interoperable, IoT-enabled system architecture and platform. The solution included AVEVA’s MES, customized for the Food and Beverage industry, and Modicon M580 and M340 PACs for efficient and automated production. The MES system can receive production orders from the ERP system and allocate them to each production line, forming a batch plan. This is then broken down into work orders which are connected to production standards and formulas sent to the control system to standardize control and prevent errors. The MES also plays an important role in ensuring food safety and product quality management.

Impact #1	Yunzhibao has optimized its production process and improved the levels of material and quality control.
Impact #2	The company can now operate efficiently around order production, gain transparency and effective collaboration, and quickly respond to the fluctuations in demand for their hundreds of types of sweets from customers, both at home and abroad.
Impact #3	The MES system ensures a 100% qualification rate when the products come off the production line.

Impact #1

Yunzhibao has optimized its production process and improved the levels of material and quality control.

Impact #2

The company can now operate efficiently around order production, gain transparency and effective collaboration, and quickly respond to the fluctuations in demand for their hundreds of types of sweets from customers, both at home and abroad.

Impact #3

The MES system ensures a 100% qualification rate when the products come off the production line.

Benefit #1	10% increase in production & operational efficiency
Benefit #2	15% increase in stability
Benefit #3	30% savings in labor time

Benefit #1

10% increase in production & operational efficiency

Benefit #2

15% increase in stability

Benefit #3

30% savings in labor time

Download PDF Version

Overview

The sweet taste of digitization

Operational Impact

Quantitative Benefit