Case Studies SYSPRO Case Study: Windings Powers Up with SYSPRO

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	SYSPRO Case Study: Windings Powers Up with SYSPRO

SYSPRO Case Study: Windings Powers Up with SYSPRO

Technology Category	Analytics & Modeling - Predictive Analytics Functional Applications - Enterprise Resource Planning Systems (ERP)
Applicable Industries	Aerospace Automotive
Applicable Functions	Quality Assurance
Use Cases	Inventory Management Manufacturing System Automation Predictive Maintenance
Services	Software Design & Engineering Services System Integration Training
Challenge	Windings, Inc. faced several challenges in its operations. The company specializes in custom-made products and niche product lines, which require full technical backup and support. Additionally, Windings had to compete with its customers' manufacturing operations, making it essential to maintain high-quality standards and flexibility. The company used an IBM System 36 and associated software until 1998, but this system lacked the flexibility needed for mixed-mode manufacturing operations, including make-to-stock and make-to-order. The need for a more versatile and flexible system became apparent as the company continued to grow and diversify its product offerings. Read More
About Customer	Windings, Inc. is a specialized manufacturer of custom electromagnetic motors, generators, and sub-assemblies for various industries, including factory automation, renewable energy, automotive, medical, aerospace, and defense. Founded in 1965 and headquartered in New Ulm, Minnesota, the company is 100% employee-owned. Windings' products are used in diverse applications, from pumping fuel to controlling aircraft flaps and running refrigeration systems. The company has built a strong reputation for quality, which has helped it grow its customer base through word-of-mouth and trade show appearances. Windings continues to expand its reach by offering highly specialized, low-quantity run motors and providing full technical support for its custom-made products. Read More
Solution	To address its challenges, Windings, Inc. decided to implement SYSPRO Enterprise Resource Planning (ERP) software in 1998, with assistance from Enterprise Minnesota and RTE for implementation. SYSPRO was chosen for its versatility and ability to migrate to SQL, enabling custom programming and enhanced analytics. The implementation process was smooth, with proactive involvement from Windings' staff. The company has continued to stay current with new releases of SYSPRO, maximizing its use of the software. SYSPRO has enabled Windings to develop interfaces with its Shop Floor program, providing real-time data on manufacturing operations. This integration allows for timely adjustments to production processes and improved communication with customers regarding job status and delivery timelines. Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Predictive Analytics

Functional Applications - Enterprise Resource Planning Systems (ERP)

Applicable Industries

Aerospace

Automotive

Applicable Functions

Quality Assurance

Use Cases

Inventory Management

Manufacturing System Automation

Predictive Maintenance

Services

Software Design & Engineering Services

System Integration

Training

Challenge

Windings, Inc. faced several challenges in its operations. The company specializes in custom-made products and niche product lines, which require full technical backup and support. Additionally, Windings had to compete with its customers' manufacturing operations, making it essential to maintain high-quality standards and flexibility. The company used an IBM System 36 and associated software until 1998, but this system lacked the flexibility needed for mixed-mode manufacturing operations, including make-to-stock and make-to-order. The need for a more versatile and flexible system became apparent as the company continued to grow and diversify its product offerings.

About Customer

Windings, Inc. is a specialized manufacturer of custom electromagnetic motors, generators, and sub-assemblies for various industries, including factory automation, renewable energy, automotive, medical, aerospace, and defense. Founded in 1965 and headquartered in New Ulm, Minnesota, the company is 100% employee-owned. Windings' products are used in diverse applications, from pumping fuel to controlling aircraft flaps and running refrigeration systems. The company has built a strong reputation for quality, which has helped it grow its customer base through word-of-mouth and trade show appearances. Windings continues to expand its reach by offering highly specialized, low-quantity run motors and providing full technical support for its custom-made products.

Solution

To address its challenges, Windings, Inc. decided to implement SYSPRO Enterprise Resource Planning (ERP) software in 1998, with assistance from Enterprise Minnesota and RTE for implementation. SYSPRO was chosen for its versatility and ability to migrate to SQL, enabling custom programming and enhanced analytics. The implementation process was smooth, with proactive involvement from Windings' staff. The company has continued to stay current with new releases of SYSPRO, maximizing its use of the software. SYSPRO has enabled Windings to develop interfaces with its Shop Floor program, providing real-time data on manufacturing operations. This integration allows for timely adjustments to production processes and improved communication with customers regarding job status and delivery timelines.

Impact #1	SYSPRO has significantly boosted efficiencies at Windings, enabling the company to grow by 600% over 12 years without increasing office staff.
Impact #2	The integration of SYSPRO with the Shop Floor program provides real-time data on manufacturing operations, allowing for timely adjustments and improved communication with customers.
Impact #3	SYSPRO has helped reduce inventory levels by facilitating trial kitting and streamlining the process from sales order entry to job creation.

Impact #1

SYSPRO has significantly boosted efficiencies at Windings, enabling the company to grow by 600% over 12 years without increasing office staff.

Impact #2

The integration of SYSPRO with the Shop Floor program provides real-time data on manufacturing operations, allowing for timely adjustments and improved communication with customers.

Impact #3

SYSPRO has helped reduce inventory levels by facilitating trial kitting and streamlining the process from sales order entry to job creation.

Benefit #1	Business growth of 600% over 12 years.
Benefit #2	Maintained the same office staff size despite significant growth.

Benefit #1

Business growth of 600% over 12 years.

Benefit #2

Maintained the same office staff size despite significant growth.

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Overview

SYSPRO Case Study: Windings Powers Up with SYSPRO

Operational Impact

Quantitative Benefit