Advantech Case Studies Simple Process Visualization Solutions for Automotive Production Lines

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	Simple Process Visualization Solutions for Automotive Production Lines Advantech

Simple Process Visualization Solutions for Automotive Production Lines

Advantech

Technology Category	Application Infrastructure & Middleware - Data Exchange & Integration Application Infrastructure & Middleware - Data Visualization Platform as a Service (PaaS) - Connectivity Platforms
Applicable Industries	Automotive
Applicable Functions	Discrete Manufacturing Quality Assurance
Use Cases	Predictive Maintenance Process Control & Optimization Real-Time Location System (RTLS)
Services	Software Design & Engineering Services System Integration
Challenge	The production lines of a Japanese auto parts manufacturer required cutting-edge precision and coordination. The company faced a specific problem hindering the coordination of their production lines; namely, the inability to efficiently collect and visualize data from their FANUC CNC machines. The company needed a means of easily collecting and displaying data on power and air consumption as well as grinding wheel wear, which were to be used for machine analysis. However, the manufacturer’s in-house operations and IT engineers lacked the time and knowledge to establish an effective strategy. Read More
About Customer	The customer is a Japanese auto parts manufacturer. They are a supplier for major automotive brands and their production lines require cutting-edge precision and coordination. Timing is critical to maximizing their productivity, and maintaining quality control relies on a complex chain of robotic arms, sensors, and other instruments working seamlessly. The company faced a specific problem hindering the coordination of their production lines; namely, the inability to efficiently collect and visualize data from their FANUC CNC machines. Read More
Solution	Advantech’s WebAccess/CNC is a software solution for the networking of CNC machines. In the case of this parts manufacturer, WebAccess/CNC allowed for the integration of the manufacturer’s entire data acquisition solution into a single package. WebAccess/CNC provides major CNC and I/O device monitoring capabilities as well as support for a range of protocols that enable the connection of common industrial devices and PLCs. Advantech provided an end-to-end solution that included WebAccess/CNC, an UNO-2483G high-performance automation computer, an EKI-5528I 8FE unmanaged Ethernet switch, ADAM-4000 series I/O modules, and an FPM-7151W industrial monitor, thus delivering a complete package that enabled the manufacturer to realize real-time information management and status visualization from any of its FANUC CNC machines, QR code readers, and related sensors. Read More Log in to view content
Contents

Technology Category

Application Infrastructure & Middleware - Data Exchange & Integration

Application Infrastructure & Middleware - Data Visualization

Platform as a Service (PaaS) - Connectivity Platforms

Applicable Industries

Automotive

Applicable Functions

Discrete Manufacturing

Quality Assurance

Use Cases

Predictive Maintenance

Process Control & Optimization

Real-Time Location System (RTLS)

Services

Software Design & Engineering Services

System Integration

Challenge

The production lines of a Japanese auto parts manufacturer required cutting-edge precision and coordination. The company faced a specific problem hindering the coordination of their production lines; namely, the inability to efficiently collect and visualize data from their FANUC CNC machines. The company needed a means of easily collecting and displaying data on power and air consumption as well as grinding wheel wear, which were to be used for machine analysis. However, the manufacturer’s in-house operations and IT engineers lacked the time and knowledge to establish an effective strategy.

About Customer

The customer is a Japanese auto parts manufacturer. They are a supplier for major automotive brands and their production lines require cutting-edge precision and coordination. Timing is critical to maximizing their productivity, and maintaining quality control relies on a complex chain of robotic arms, sensors, and other instruments working seamlessly. The company faced a specific problem hindering the coordination of their production lines; namely, the inability to efficiently collect and visualize data from their FANUC CNC machines.

Solution

Advantech’s WebAccess/CNC is a software solution for the networking of CNC machines. In the case of this parts manufacturer, WebAccess/CNC allowed for the integration of the manufacturer’s entire data acquisition solution into a single package. WebAccess/CNC provides major CNC and I/O device monitoring capabilities as well as support for a range of protocols that enable the connection of common industrial devices and PLCs. Advantech provided an end-to-end solution that included WebAccess/CNC, an UNO-2483G high-performance automation computer, an EKI-5528I 8FE unmanaged Ethernet switch, ADAM-4000 series I/O modules, and an FPM-7151W industrial monitor, thus delivering a complete package that enabled the manufacturer to realize real-time information management and status visualization from any of its FANUC CNC machines, QR code readers, and related sensors.

Impact #1	The manufacturer was able to integrate their entire data acquisition solution into a single package.
Impact #2	The solution provided major CNC and I/O device monitoring capabilities.
Impact #3	The manufacturer was able to connect common industrial devices and PLCs.

Impact #1

The manufacturer was able to integrate their entire data acquisition solution into a single package.

Impact #2

The solution provided major CNC and I/O device monitoring capabilities.

Impact #3

The manufacturer was able to connect common industrial devices and PLCs.

Benefit #1	Significant savings in terms of engineering time.
Benefit #2	Increased dashboard visibility.

Benefit #1

Significant savings in terms of engineering time.

Benefit #2

Increased dashboard visibility.

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Overview

Simple Process Visualization Solutions for Automotive Production Lines

Operational Impact

Quantitative Benefit