Schwering & Hasse Ensures Quality Manufacturing at High Speed Using Apama

Schwering & Hasse (S&H), a Germany-based company, manufactures a massive volume of copper magnet wire, with 400 production lines producing 140,000 kilometers of wire per day in a 24/7 operation. The wire, which is coated with a thin layer of insulation, is a critical component of numerous electrical products, such as transformers and motors. The tolerances required for the insulation are minute, with even a tiny deviation from the specification rendering the wire useless. S&H's mission is to manufacture as much wire as possible with as few errors as possible. However, the company faced challenges in maintaining high quality standards due to rapidly changing customer demands and product specifications. The company's existing information systems were not equipped to create a factory that was truly “transparent” to both line workers and managers, and did not provide detailed, real-time information about every phase in the production process.

Schwering & Hasse (S&H) is a Germany-based company that specializes in the manufacture of copper magnet wire. The company operates 400 production lines 24 hours a day to produce enough magnetized copper wire each year to stretch beyond Venus. Copper magnet wire, which is coated with a thin layer of insulation, is a critical component of numerous electrical products, such as transformers and motors. The company works with many of the world’s leading manufacturers, such as Siemens®, Bosche® and Continental®, and understands that one quality lapse can jeopardize the entire vendor relationship. The company processes over a million euros per day in copper, employing hundreds of people and using prodigious amounts of electricity.