CYIENT Case Studies Predictive Analytics Solution for Off Highway Equipment
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Predictive Analytics Solution for Off Highway Equipment

CYIENT
Predictive Analytics Solution for Off Highway Equipment - CYIENT Industrial IoT Case Study
Analytics & Modeling - Predictive Analytics
Equipment & Machinery
Maintenance
Predictive Maintenance

The client wanted to reduce downtime and production losses by effectively prioritizing maintenance activities and proactively replacing components before failure.

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One of the world’s leading manufacturers of off-highway equipment.
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Undisclosed
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We designed an ensemble of advanced analytics solutions that could predict when asset components will fail and align replacements with planned maintenance schedules. We also built predictive algorithms, which evaluate a machine’s exception or repair history, operating and maintenance practices, etc. to predict the catastrophic premature failure risk before planned maintenance. We created a predictive model assessing the relative performance of an asset health, ranging from 100 (new) to 0 (failed) based upon the asset risk categories created, to help evaluate the estimated remaining useful life of the asset.

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[Management Effectiveness - Operation Transparency]

Improved management of asset maintenance schedules and performance through executive and asset manager self-service dashboards

[Efficiency Improvement - Operation]

Increased efficiency of scheduling fleet and individual machine maintenance

8% reduction in maintenance costs

10% reduced asset downtime

13% improvement in overall asset productivity

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