Comsol Case Studies Precision Performance: the Pursuit of Perfect Measurement
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Precision Performance: the Pursuit of Perfect Measurement

Comsol
Analytics & Modeling - Predictive Analytics
Analytics & Modeling - Digital Twin / Simulation
Automotive
Aerospace
Consumer Goods
Product Research & Development
Quality Assurance
Predictive Maintenance
Machine Condition Monitoring
System Integration
Software Design & Engineering Services
Testing & Certification
The challenge for Brüel & Kjær is to design industrial and measurement-grade microphones and transducers with a known and consistent error range, even over extended periods. The company must meet diverse industry sound and vibration challenges, from traffic and airport noise to car engine vibration, wind turbine noise, and production quality control. This requires designing microphones and accelerometers that adhere to various measurement standards. The goal is to achieve high precision and accuracy in their devices, which is critical for their customers, including major companies like Airbus, Boeing, Ferrari, Bosch, and NASA.
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Brüel & Kjær A/S is a leading company in the field of sound and vibration measurement and analysis, with over 40 years of experience. Their customer base includes prominent names such as Airbus, Boeing, Ferrari, Bosch, Honeywell, Caterpillar, Ford, Toyota, Volvo, Rolls-Royce, Lockheed Martin, and NASA. The company specializes in developing and producing condenser microphones and vibration transducers that cover a wide range of frequencies and sound levels. Brüel & Kjær's products are used in various industries to address sound and vibration challenges, ensuring high precision and accuracy in measurements.
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Brüel & Kjær employs simulation as a core part of their R&D process to design and test their microphones and transducers. For microphones, they use multiphysics models to analyze the movement of the diaphragm, electromechanical interactions, resonance frequency, and thermal and viscous acoustic losses. This detailed modeling helps predict interactions between the backplate and diaphragm, influencing the microphone's directional characteristics. Simulations also allow them to test different vent configurations for low-frequency sounds, enabling the exploration of new designs and device limits. For vibration transducers, simulation helps design devices that avoid resonance frequencies within the typical range of 10 to 1000 Hz. Mechanical filters are used to cut away undesired signals caused by transducer resonance. This approach allows Brüel & Kjær to quickly and efficiently test new design solutions for various operating scenarios, bringing them closer to achieving high precision and accuracy in their products.
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Simulation allows Brüel & Kjær to design and test core products efficiently, meeting specific customer requirements.
Detailed modeling helps predict and analyze interactions within the microphone, improving design accuracy.
Testing different vent configurations for low-frequency sounds enables the exploration of new designs and device limits.
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