Elmodis Case Studies Monitoring of Pressure Pumps in Automotive Industry

	Monitoring of Pressure Pumps in Automotive Industry Elmodis

Monitoring of Pressure Pumps in Automotive Industry

Elmodis

Technology Category	Analytics & Modeling - Big Data Analytics
Applicable Industries	Automotive
Applicable Functions	Business Operation
Use Cases	Machine Condition Monitoring
Challenge	A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process. Read More
About Customer	A large German/American manufacturer of auto parts. Read More
Customer Name	Undisclosed Read More
Solution	Elmodis' solution provides users of industrial pumps (or any other electric-powered machines) with very accurate data on relevant KPIs for individual pumps, which gives clients a full picture of the performance and state of their pumps involved in the production process. All the data analytics can be seen in real-time through Elmodis' dashboard, which helps the clients to make precise operational decisions. Read More Log in to view content
Data Collected	Alarms For Automated Applications, Energy Consumption Rate, Fault Detection, Pressure, Production Efficiency Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Big Data Analytics

Applicable Industries

Automotive

Applicable Functions

Business Operation

Use Cases

Machine Condition Monitoring

Challenge

A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.

About Customer

A large German/American manufacturer of auto parts.

Customer Name

Undisclosed

Solution

Elmodis' solution provides users of industrial pumps (or any other electric-powered machines) with very accurate data on relevant KPIs for individual pumps, which gives clients a full picture of the performance and state of their pumps involved in the production process. All the data analytics can be seen in real-time through Elmodis' dashboard, which helps the clients to make precise operational decisions.

Data Collected

Alarms For Automated Applications, Energy Consumption Rate, Fault Detection, Pressure, Production Efficiency

Impact #1	[Process Optimization - Real Time Monitoring] engineers can set thresholds for selected KPIs and receive real-time notifications when they are exceeded.
Impact #2	[Process Optimization - Predictive Maintenance] very accurate KPIs can detect potential problems well in advance, giving maintenance team time to react before a failure occurs
Impact #3	[Efficiency Improvement - Energy] by knowing the correlation between the load and energy consumption of a pump, it is possible to save energy without compromising performance

Impact #1

[Process Optimization - Real Time Monitoring]
engineers can set thresholds for selected KPIs and receive real-time notifications when they are exceeded.

Impact #2

[Process Optimization - Predictive Maintenance]
very accurate KPIs can detect potential problems well in advance, giving maintenance team time to react before a failure occurs

Impact #3

[Efficiency Improvement - Energy]
by knowing the correlation between the load and energy consumption of a pump, it is possible to save energy without compromising performance

Benefit #1	The client can substantially reduce the risk of downtime and save as much as 40% of electricity costs by operating pumps efficiently.

Benefit #1

The client can substantially reduce the risk of downtime and save as much as 40% of electricity costs by operating pumps efficiently.

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Overview

Monitoring of Pressure Pumps in Automotive Industry

Operational Impact

Quantitative Benefit