Lectra Case Studies Mario Levi Increases Production and Agility with Lectra

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	Mario Levi Increases Production and Agility with Lectra Lectra

Mario Levi Increases Production and Agility with Lectra

Lectra

Technology Category	Analytics & Modeling - Predictive Analytics Functional Applications - Enterprise Resource Planning Systems (ERP) Functional Applications - Manufacturing Execution Systems (MES)
Applicable Industries	Automotive
Applicable Functions	Process Manufacturing Quality Assurance
Use Cases	Manufacturing System Automation Predictive Maintenance Process Control & Optimization
Services	System Integration Training
Challenge	Mario Levi needed to transform its production processes in order to meet market demands for production flexibility and faster time to market. The productivity levels of their die press system were not sufficient to keep pace with the increase in demand. The die press system required constant monitoring, leading to longer processes and delays in fulfilling orders. The team was looking for a solution to boost productivity, improve material use, and accelerate time to market while being flexible enough to handle growing demand from an expanding market. Read More
About Customer	Founded in 1946, Mario Levi manufactures and supplies leather components for car interiors. Headquartered in Turin, the automotive capital of Italy, it assists automotive suppliers and car manufacturers as a service provider and partner in product development, from the earliest concept phase to standard mass production. The Group has several operations, in Italy and abroad, to manage all the manufacturing stages, from raw material processing to the finished product. Over the past four years, Mario Levi has experienced a steady increase in the acquisition of new contracts and customers. Read More
Solution	Based on previous experiences and industry expertise, Lectra was Mario Levi’s first choice once they decided to equip their mass-production plants with automated cutting technology. Integrating Versalis into the production process introduced a major change from the die press system Mario Levi had been using. Lectra experts collaborated with the executive team from Mario Levi to organize its processes around the new solution. The Lectra team worked with Mario Levi to understand their operations, analyze their processes, and identify where improvements could be made. Additionally, Lectra delivered a Lean Manufacturing consulting project to optimize production processes. Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Predictive Analytics

Functional Applications - Enterprise Resource Planning Systems (ERP)

Functional Applications - Manufacturing Execution Systems (MES)

Applicable Industries

Automotive

Applicable Functions

Process Manufacturing

Quality Assurance

Use Cases

Manufacturing System Automation

Predictive Maintenance

Process Control & Optimization

Services

System Integration

Training

Challenge

Mario Levi needed to transform its production processes in order to meet market demands for production flexibility and faster time to market. The productivity levels of their die press system were not sufficient to keep pace with the increase in demand. The die press system required constant monitoring, leading to longer processes and delays in fulfilling orders. The team was looking for a solution to boost productivity, improve material use, and accelerate time to market while being flexible enough to handle growing demand from an expanding market.

About Customer

Founded in 1946, Mario Levi manufactures and supplies leather components for car interiors. Headquartered in Turin, the automotive capital of Italy, it assists automotive suppliers and car manufacturers as a service provider and partner in product development, from the earliest concept phase to standard mass production. The Group has several operations, in Italy and abroad, to manage all the manufacturing stages, from raw material processing to the finished product. Over the past four years, Mario Levi has experienced a steady increase in the acquisition of new contracts and customers.

Solution

Based on previous experiences and industry expertise, Lectra was Mario Levi’s first choice once they decided to equip their mass-production plants with automated cutting technology. Integrating Versalis into the production process introduced a major change from the die press system Mario Levi had been using. Lectra experts collaborated with the executive team from Mario Levi to organize its processes around the new solution. The Lectra team worked with Mario Levi to understand their operations, analyze their processes, and identify where improvements could be made. Additionally, Lectra delivered a Lean Manufacturing consulting project to optimize production processes.

Impact #1	With the Versalis in place, Mario Levi is now able to efficiently and quickly manage the variety of products and complex production processes.
Impact #2	Implementing automatic cutting with Lectra has allowed Mario Levi to increase response times and production flexibility.
Impact #3	Versalis’ integrated software suite and productivity analysis reports have become essential elements in the company’s continuous improvement initiatives.

Impact #1

With the Versalis in place, Mario Levi is now able to efficiently and quickly manage the variety of products and complex production processes.

Impact #2

Implementing automatic cutting with Lectra has allowed Mario Levi to increase response times and production flexibility.

Impact #3

Versalis’ integrated software suite and productivity analysis reports have become essential elements in the company’s continuous improvement initiatives.

Benefit #1	Increased hide yield by 4%
Benefit #2	Reduced order processing times by 20%
Benefit #3	Improved productivity by up to 20%

Benefit #1

Increased hide yield by 4%

Benefit #2

Reduced order processing times by 20%

Benefit #3

Improved productivity by up to 20%

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Overview

Mario Levi Increases Production and Agility with Lectra

Operational Impact

Quantitative Benefit