NETSCOUT Case Studies Manufacturer Achieves Quality IT Performance at Plants with NETSCOUT
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Manufacturer Achieves Quality IT Performance at Plants with NETSCOUT

NETSCOUT
Application Infrastructure & Middleware - Data Exchange & Integration
Networks & Connectivity - Network Management & Analysis Software
Discrete Manufacturing
Quality Assurance
Manufacturing System Automation
Predictive Maintenance
System Integration
The company’s distributed, worldwide factories are critical to achieving overall production quotas, and they must perform as well as the main manufacturing facilities. Not surprisingly, the distributed plants rely heavily on IT technology, such as automated assembly lines that communicate instructions and status between equipment on the lines. In addition, not all the company’s remote facilities use centralized IT services; rather, they use locally hosted applications. These remote facilities are run on a “network in a box,” where VMware ESX servers are used to host manufacturing / production applications that are responsible for bar code scanning, printing, and communications as well as underlying network protocols like DNS, file services, and LDAP. These applications are critical to operating the production line and business processes at the plants. When communication between machines slows or stops, the symptoms may not be quickly apparent locally and can persist for a few hours, leading to delays on the lines, halting the lines completely, or creating issues requiring rework.
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This large North American manufacturer builds and sells household appliances, electric motors, lighting products, and many other electrical products for household, commercial, and industrial applications. From small to large appliances for the kitchen and laundry room to commercial HVAC systems, this manufacturer has become a staple in homes and businesses around the world. Their other products range from state-of-the-art light bulbs and specialized lighting solutions, to household and industrial motors and generators. With dozens of factories and R&D facilities worldwide, as well as, point-of-sale ordering capabilities throughout stores in multiple large retail chains, IT service performance is critical.
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The networking staff selected the vSTREAM virtual appliance that complements existing ASI-based InfiniStreamNG hardware instrumentation to provide the same level of visibility at each of the factories and directly on the applications supporting the production lines. With vSTREAM, they were able to implement local monitoring directly on the “network in a box” on the ESX servers already deployed at each remote facility, providing proactive network and application monitoring. At very small sites, vSTREAMs are implemented on server blades where “network in a router” configurations are deployed. The network operations team now has visibility to services in action at the plants, ranging from the bar code application for inventory management to the assembly line, to maintain efficient production services.
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Reducing the Mean-Time-to-Resolve (MTTR) issues impacting their factories and assembly lines has been the biggest benefit to the network staff and the manufacturing leadership teams.
Collaboration between networking and manufacturing teams has increased, with NetOps now able to share metrics, trends, and application information with local factory operations that aid in day-to-day operations, as well as long-term planning.
This helps to develop better relationships between the teams, as well as more effective IT budgeting based on evidence that didn’t exist previously.
Reduced MTTR to resolve issues impacting their factories and assembly lines
Improved collaboration between NetOps and Manufacturing leadership
More cost-effective, evidence-based IT budgeting and spending
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