Poka
Case Studies
IoT Implementation in Food Manufacturing: A Case Study of C.H. Guenther
Overview
IoT Implementation in Food Manufacturing: A Case Study of C.H. GuentherPoka |
Functional Applications - Computerized Maintenance Management Systems (CMMS) Functional Applications - Manufacturing Execution Systems (MES) | |
Education Packaging | |
Maintenance | |
Time Sensitive Networking Virtual Training | |
Training | |
Operational Impact
The implementation of Poka brought about significant operational improvements in C.H. Guenther's Pioneer Frozen Foods plant. The use of iPads on the shop floor facilitated better communication and problem-solving, replacing informal conversations and radio chatter. The visibility of issues increased, leading to quicker and more effective solutions. The recurring line issue was permanently resolved, eliminating the regular minor stops that were causing significant annual production loss. The ability to quickly train employees to operate new workstations also helped to avoid potential downtime. The company learned valuable lessons from the implementation, including the importance of creating good standard work instructions, focusing on employees as customers, and the agility of Poka in improving material and adding content. | |
Quantitative Benefit
Created 2,600 documents and 300 skills using Poka | |
Completed 70,000 forms and identified 57,000 training opportunities | |
Reduced recurring line issue that was causing approximately 40 hours of lost production time annually | |