Lectra Case Studies Industrias Haber’s Stays on Point in the Cutting Room with Lectra Technology

Edit This Case Study Record

	Industrias Haber’s Stays on Point in the Cutting Room with Lectra Technology Lectra

Industrias Haber’s Stays on Point in the Cutting Room with Lectra Technology

Lectra

Technology Category	Functional Applications - Manufacturing Execution Systems (MES) Functional Applications - Product Lifecycle Management Systems (PLM)
Applicable Industries	Apparel Retail
Applicable Functions	Discrete Manufacturing Quality Assurance
Use Cases	Manufacturing System Automation Predictive Maintenance Process Control & Optimization
Services	System Integration Training
Challenge	Industrias Haber’s, a leading Mexican manufacturer of suits and uniforms, faced the challenge of managing the production of 130,000 garments per month efficiently. The company needed to reduce its time to market and keep its offerings cost-competitive without sacrificing quality. With increasing competition and the need to deliver orders on shorter turnaround times, Haber’s was under pressure to make its operations more cost-efficient while maintaining high standards of fit and quality. Read More
About Customer	Industrias Haber’s is a 100% Mexican company that designs, manufactures, and retails suits and uniforms for men and women. The company operates its own brands, including High Life, Robert’s, and Men’s Fashion, and collaborates with renowned brands such as Hugo Boss, Ermenegildo Zegna, Canali, Valentino, and Armani. With a strong presence in Mexico, the company exports to Canada, the US, and Mexico. Starting as a small family operation producing 20 suits a day, Industrias Haber’s has grown to become one of the largest suit and uniform manufacturers in Mexico, with 120 retail stores across the country. Read More
Solution	Industrias Haber’s partnered with Lectra to automate its patternmaking process and later decided to revamp its cutting room. The company implemented Lectra’s marker making and cut-order planning technology, combined with high-speed Vector cutting machines. This automation allowed Haber’s to reduce fabric waste by 3-4%, improve product quality by 20-25%, boost production efficiency by 10%, and cut the manufacturing process from 15 to 10 days. The new system enabled the company to compete on speed while maintaining superior quality and service. Additionally, the use of Optiplan technology allowed for simulations of different production scenarios, making the manufacturing process more flexible and agile. Read More Log in to view content
Contents

Technology Category

Functional Applications - Manufacturing Execution Systems (MES)

Functional Applications - Product Lifecycle Management Systems (PLM)

Applicable Industries

Apparel

Retail

Applicable Functions

Discrete Manufacturing

Quality Assurance

Use Cases

Manufacturing System Automation

Predictive Maintenance

Process Control & Optimization

Services

System Integration

Training

Challenge

Industrias Haber’s, a leading Mexican manufacturer of suits and uniforms, faced the challenge of managing the production of 130,000 garments per month efficiently. The company needed to reduce its time to market and keep its offerings cost-competitive without sacrificing quality. With increasing competition and the need to deliver orders on shorter turnaround times, Haber’s was under pressure to make its operations more cost-efficient while maintaining high standards of fit and quality.

About Customer

Industrias Haber’s is a 100% Mexican company that designs, manufactures, and retails suits and uniforms for men and women. The company operates its own brands, including High Life, Robert’s, and Men’s Fashion, and collaborates with renowned brands such as Hugo Boss, Ermenegildo Zegna, Canali, Valentino, and Armani. With a strong presence in Mexico, the company exports to Canada, the US, and Mexico. Starting as a small family operation producing 20 suits a day, Industrias Haber’s has grown to become one of the largest suit and uniform manufacturers in Mexico, with 120 retail stores across the country.

Solution

Industrias Haber’s partnered with Lectra to automate its patternmaking process and later decided to revamp its cutting room. The company implemented Lectra’s marker making and cut-order planning technology, combined with high-speed Vector cutting machines. This automation allowed Haber’s to reduce fabric waste by 3-4%, improve product quality by 20-25%, boost production efficiency by 10%, and cut the manufacturing process from 15 to 10 days. The new system enabled the company to compete on speed while maintaining superior quality and service. Additionally, the use of Optiplan technology allowed for simulations of different production scenarios, making the manufacturing process more flexible and agile.

Impact #1	Industrias Haber’s achieved a significant reduction in fabric waste, improving cost-efficiency.
Impact #2	The company saw a notable improvement in product quality, enhancing customer satisfaction.
Impact #3	Production efficiency was boosted, allowing for faster turnaround times and better market competitiveness.

Impact #1

Industrias Haber’s achieved a significant reduction in fabric waste, improving cost-efficiency.

Impact #2

The company saw a notable improvement in product quality, enhancing customer satisfaction.

Impact #3

Production efficiency was boosted, allowing for faster turnaround times and better market competitiveness.

Benefit #1	Fabric waste reduced by 3-4%.
Benefit #2	Product quality improved by 20-25%.
Benefit #3	Production efficiency increased by 10%.

Benefit #1

Fabric waste reduced by 3-4%.

Benefit #2

Product quality improved by 20-25%.

Benefit #3

Production efficiency increased by 10%.

Download PDF Version

Overview

Industrias Haber’s Stays on Point in the Cutting Room with Lectra Technology

Operational Impact

Quantitative Benefit