Bentley
Case Studies
Hatch Sets Industry Benchmark Using a Digital Twin to Deliver Sulfuric Acid Plant in the DRC
Overview
Hatch Sets Industry Benchmark Using a Digital Twin to Deliver Sulfuric Acid Plant in the DRCBentley |
Analytics & Modeling - Digital Twin / Simulation Sensors - Temperature Sensors | |
Metals Transportation | |
Maintenance Procurement | |
Digital Twin Virtual Prototyping & Product Testing | |
System Integration Testing & Certification | |
Operational Impact
The digital solution allowed geographically dispersed teams to jointly move the discrete paper isometric drawing production process into continuous digital delivery sets for site fabrication. This capability optimized coordination between global delivery teams and site fabrication to accommodate the aggressive schedule. By working in the connected data environment with Bentley’s open applications, Hatch was able to accelerate project delivery, streamlining workflows to cut six weeks from the schedule and resulting in substantial return on investment for the client. The digital twin facilitated shipping of bulk pipe materials rather than prefabricated piping spools, reducing transportation costs by four times. The 100% digital solution accelerated operational readiness, reduced capital expenditure costs by 20%, and enabled Hatch to deliver the fast-paced project in under two years, from feasibility to startup. | |
Quantitative Benefit
Working with a digital twin streamlined workflows and eliminated paper deliverables, cutting six weeks from the project schedule. | |
Using the digital twin model for material extraction and procurement saved 10% to 15% in purchasing costs. | |
Hatch completed the fast-paced project under budget in less than 24 months, saving 20% in capital expenditure costs. | |