Case Studies Gries Deco Company: Targeted Store Delivery with CaddyPick

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	Gries Deco Company: Targeted Store Delivery with CaddyPick

Gries Deco Company: Targeted Store Delivery with CaddyPick

Technology Category	Automation & Control - Automation & Process Control Systems Functional Applications - Remote Monitoring & Control Systems Functional Applications - Warehouse Management Systems (WMS)
Applicable Industries	Consumer Goods Retail
Applicable Functions	Logistics & Transportation Warehouse & Inventory Management
Use Cases	Inventory Management Supply Chain Visibility Warehouse Automation
Services	Software Design & Engineering Services System Integration
Challenge	To manage the rapid store growth and the need for new warehouse capacities, Gries Deco Company decided to fully reorganize its warehouse and distribution logistics in 2011. The goal was to significantly increase the delivery service level for their points of sale, sustainably optimize inventories, reduce throughput and delivery times from 48 hours to no more than 24 hours, and cut logistics costs in half. Another top objective was to integrate the existing decentralized warehouses into the new logistics concept. The logistics concept, adapted by Swisslog GmbH, was completed after a two-and-a-half-year planning and implementation period, resulting in a new distribution center built to the highest standards. Read More
About Customer	Gries Deco Company GmbH, founded by Oskar Gries in 1948, is Europe’s leading specialist in home decor and home furnishings. The company has transformed from a manufacturer to a successful manufacturer and retailer, reflected in the extensive expansion of its DEPOT store network. By 2015, the company had grown to 425 stores in Germany, Switzerland, and Austria, employing more than 7,000 people and generating over €500 million in sales per year. The DEPOT retail brand has also been experiencing continuous growth in its online business. The company’s headquarters are in Niedernberg near Aschaffenburg. Read More
Solution	The new warehouse and distribution logistics system is tailored to Gries Deco Company’s expanding in-store business. The high-bay warehouse, built on a 150,000 m² lot, is equipped with 12 stacker cranes and has space for approximately 111,000 pallets. The semiautomated picking warehouse provides 17,500 pallet locations and seven additional stacker cranes. The core element of the logistics solution is the semiautomated CaddyPick picking system, which combines classic person-to-goods picking with the zone-to-zone approach. The CaddyPick system uses monorail vehicles to transport pallets through the picking aisles, ensuring efficient and error-free picking. The system includes 120 CaddyPick vehicles that handle the flow of goods and disposal of empty pallets and waste materials. The picked and wrapped pallets are transported to the shipping department by an extensive conveyor system, where they are labeled and prepared for shipping. The logistics center also uses a high-performance warehouse management software system to coordinate storage, retrieval, picking, packaging, and shipping processes. Read More Log in to view content
Contents

Technology Category

Automation & Control - Automation & Process Control Systems

Functional Applications - Remote Monitoring & Control Systems

Functional Applications - Warehouse Management Systems (WMS)

Applicable Industries

Consumer Goods

Retail

Applicable Functions

Logistics & Transportation

Warehouse & Inventory Management

Use Cases

Inventory Management

Supply Chain Visibility

Warehouse Automation

Services

Software Design & Engineering Services

System Integration

Challenge

To manage the rapid store growth and the need for new warehouse capacities, Gries Deco Company decided to fully reorganize its warehouse and distribution logistics in 2011. The goal was to significantly increase the delivery service level for their points of sale, sustainably optimize inventories, reduce throughput and delivery times from 48 hours to no more than 24 hours, and cut logistics costs in half. Another top objective was to integrate the existing decentralized warehouses into the new logistics concept. The logistics concept, adapted by Swisslog GmbH, was completed after a two-and-a-half-year planning and implementation period, resulting in a new distribution center built to the highest standards.

About Customer

Gries Deco Company GmbH, founded by Oskar Gries in 1948, is Europe’s leading specialist in home decor and home furnishings. The company has transformed from a manufacturer to a successful manufacturer and retailer, reflected in the extensive expansion of its DEPOT store network. By 2015, the company had grown to 425 stores in Germany, Switzerland, and Austria, employing more than 7,000 people and generating over €500 million in sales per year. The DEPOT retail brand has also been experiencing continuous growth in its online business. The company’s headquarters are in Niedernberg near Aschaffenburg.

Solution

The new warehouse and distribution logistics system is tailored to Gries Deco Company’s expanding in-store business. The high-bay warehouse, built on a 150,000 m² lot, is equipped with 12 stacker cranes and has space for approximately 111,000 pallets. The semiautomated picking warehouse provides 17,500 pallet locations and seven additional stacker cranes. The core element of the logistics solution is the semiautomated CaddyPick picking system, which combines classic person-to-goods picking with the zone-to-zone approach. The CaddyPick system uses monorail vehicles to transport pallets through the picking aisles, ensuring efficient and error-free picking. The system includes 120 CaddyPick vehicles that handle the flow of goods and disposal of empty pallets and waste materials. The picked and wrapped pallets are transported to the shipping department by an extensive conveyor system, where they are labeled and prepared for shipping. The logistics center also uses a high-performance warehouse management software system to coordinate storage, retrieval, picking, packaging, and shipping processes.

Impact #1	The complete solution covers the entire flow of goods from receiving to storage, picking, shipping, and store delivery.
Impact #2	The CaddyPick system ensures safe and quiet warehouse operation and can be expanded at any time.
Impact #3	The integrated weighing system in CaddyPick optimizes quality and ensures error-free picking.

Impact #1

The complete solution covers the entire flow of goods from receiving to storage, picking, shipping, and store delivery.

Impact #2

The CaddyPick system ensures safe and quiet warehouse operation and can be expanded at any time.

Impact #3

The integrated weighing system in CaddyPick optimizes quality and ensures error-free picking.

Benefit #1	CaddyPick increases picking performance by as much as 40% compared to a conventional solution.
Benefit #2	The logistics and distribution center sends approximately 5,000 pallets on their way to the stores daily.
Benefit #3	The CaddyPicks move approximately 5,100 pallets per day in the picking warehouse.

Benefit #1

CaddyPick increases picking performance by as much as 40% compared to a conventional solution.

Benefit #2

The logistics and distribution center sends approximately 5,000 pallets on their way to the stores daily.

Benefit #3

The CaddyPicks move approximately 5,100 pallets per day in the picking warehouse.

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Overview

Gries Deco Company: Targeted Store Delivery with CaddyPick

Operational Impact

Quantitative Benefit