Case Studies
Feeding Operational Intelligence to Those Who Can Take Action
Overview
Analytics & Modeling - Predictive Analytics Functional Applications - Manufacturing Execution Systems (MES) Functional Applications - Remote Monitoring & Control Systems | |
Food & Beverage | |
Business Operation Process Manufacturing Quality Assurance | |
Digital Twin Predictive Maintenance Process Control & Optimization Real-Time Location System (RTLS) Remote Asset Management | |
Software Design & Engineering Services System Integration Training | |
Operational Impact
InfinityQS ProFicient has helped Michael Foods obtain operational intelligence, which the company has converted to effective action. Its production lines now run within tenths of a gram of target for weight control. In fact, Michael Foods set — and met — the goal of paying for the enhanced SPC project through resulting productivity gains. The efficiency improvements speak to the larger gains that can be realized from the transition to a more data-driven culture. | |
The platform facilitated a shift in emphasis to continuous improvement from tribal knowledge, with approaches that could vary by line, shift, and facility, toward a global culture of evidence-based decision-making — one that relies on statistical methodologies to attain greater operational efficiency. On the plant floor, the intuitive user interface, extensive charting options, and real-time feedback are empowering operators to make data-based, informed decisions. | |
On the company’s cheese lines, the software has taken the guesswork out of choosing settings for each variety of cheese and has streamlined communication among operators. The software has also helped plant managers reduce inconsistency through identification of standardized settings. | |
Quantitative Benefit
Michael Foods has annual sales of nearly $2 billion. | |
The company employs more than 3,000 people. | |
75% of Michael Foods' plants are currently using InfinityQS ProFicient. | |