TEKNOPAR Industrial Automation Case Studies Eliminating CNC Machine Chatter for Optimal Performance

	Eliminating CNC Machine Chatter for Optimal Performance TEKNOPAR Industrial Automation

Eliminating CNC Machine Chatter for Optimal Performance

TEKNOPAR Industrial Automation

Technology Category	Analytics & Modeling - Real Time Analytics Functional Applications - Remote Monitoring & Control Systems Platform as a Service (PaaS) - Connectivity Platforms Platform as a Service (PaaS) - Data Management Platforms
Applicable Industries	Equipment & Machinery
Applicable Functions	Discrete Manufacturing
Use Cases	Machine Condition Monitoring Remote Asset Management
Services	Software Design & Engineering Services
Challenge	Chatter, or unwanted vibrations during CNC machining, can cause noise, heat, and damage to both the workpiece and cutting tools. It is crucial to detect and mitigate chatter to ensure high-quality production and prolong the lifespan of the equipment. Read More
About Customer	MEXT, established by the Turkish Employers’ Association of Metal Industries in 2020, is the world’s most comprehensive digital and green transformation and capability-building center. Nestled within its cutting-edge 10,000-square-meter facility, MEXT is equipped with a state-of-the-art digital factory, training facilities, office spaces, a vibrant co-working area, and a dynamic conference center. Read More
Customer Name	MEXT Read More
Solution	TEKNOPAR tackled this issue by installing accelerometers and microphone sensors on the CNC machines. The system remotely and automatically adjusted the spindle speed based on real-time data from these sensors, eliminating chatter. This solution, developed in collaboration with MEXT and AMRC, leveraged TEKNOPAR's extensive experience in automation systems. Read More Log in to view content
Data Collected	Acceleration, Microphone Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Real Time Analytics

Functional Applications - Remote Monitoring & Control Systems

Platform as a Service (PaaS) - Connectivity Platforms

Platform as a Service (PaaS) - Data Management Platforms

Applicable Industries

Equipment & Machinery

Applicable Functions

Discrete Manufacturing

Use Cases

Machine Condition Monitoring

Remote Asset Management

Services

Software Design & Engineering Services

Challenge

Chatter, or unwanted vibrations during CNC machining, can cause noise, heat, and damage to both the workpiece and cutting tools. It is crucial to detect and mitigate chatter to ensure high-quality production and prolong the lifespan of the equipment.

About Customer

MEXT, established by the Turkish Employers’ Association of Metal Industries in 2020, is the world’s most comprehensive digital and green transformation and capability-building center. Nestled within its cutting-edge 10,000-square-meter facility, MEXT is equipped with a state-of-the-art digital factory, training facilities, office spaces, a vibrant co-working area, and a dynamic conference center.

Customer Name

MEXT

Solution

TEKNOPAR tackled this issue by installing accelerometers and microphone sensors on the CNC machines. The system remotely and automatically adjusted the spindle speed based on real-time data from these sensors, eliminating chatter. This solution, developed in collaboration with MEXT and AMRC, leveraged TEKNOPAR's extensive experience in automation systems.

Data Collected

Acceleration, Microphone

Impact #1	[Process Optimization - Real Time Monitoring] Real-time monitoring with latency under 1ms.
Impact #2	[Data Management - Data Accuracy] Over 98.90% accuracy in data analytics and AI algorithms.

Impact #1

[Process Optimization - Real Time Monitoring]

Real-time monitoring with latency under 1ms.

Impact #2

[Data Management - Data Accuracy]

Over 98.90% accuracy in data analytics and AI algorithms.

Benefit #1	AI-models response time = 29ms.
Benefit #2	Product Avatar service.

Benefit #1

AI-models response time = 29ms.

Benefit #2

Product Avatar service.

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Overview

Eliminating CNC Machine Chatter for Optimal Performance

Operational Impact

Quantitative Benefit