ICONICS Case Studies Customer Success Story - ScholleIPN

Edit This Case Study Record

	Customer Success Story - ScholleIPN ICONICS

Customer Success Story - ScholleIPN

ICONICS

Technology Category	Analytics & Modeling - Real Time Analytics Platform as a Service (PaaS) - Connectivity Platforms
Applicable Industries	Packaging
Applicable Functions	Discrete Manufacturing Quality Assurance
Use Cases	Manufacturing System Automation Predictive Maintenance
Services	Cloud Planning, Design & Implementation Services System Integration
Challenge	ScholleIPN, a global packaging solutions provider, faced challenges in managing its complex and high-output production process across its 14 global sites. The company had hundreds of data islands, with each local site calculating asset performance and quality metrics differently, leading to inconsistencies. The lack of a consistent platform made system improvements unscalable across the globe. The company's Continuous Improvement (CI) Team identified a need to replace the culture of local individualism with global collaboration, while still supporting certain local autonomous needs. Read More
About Customer	ScholleIPN is a global packaging solutions provider that serves millions of people every day by delivering safe, natural, and sustainable packaging solutions for a variety of manufacturing brands. The company has a vertically integrated value stream, which allows it to control the quality and delivery of its subcomponents. This includes film extrusion, injection molding and assembly, and bag and pouch-making. ScholleIPN has standardized on and is near the completion of globally rolling out ICONICS’ software solution across all 14 of its global sites with mobile-responsive (HTML5-integrated) production interfaces. Read More
Solution	ScholleIPN selected ICONICS software for the deployment of a mobile-responsive OEE, SPC, Scrap, and Downtime dashboarding system across all its global production sites. The system delivers real-time OEE statistics and has display screens designed for department and shift overview metrics. The company also replaced all paper-based data collection with MobileHMI, an ICONICS app that provides an electronic platform to collect and store scrap/waste statistics at the end of each shift. For corporate and local reporting, ScholleIPN is taking local data source samples from each regional ICONICS GENESIS64 Server and pushing data into a Microsoft Azure server that runs Microsoft’s Power BI. Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Real Time Analytics

Platform as a Service (PaaS) - Connectivity Platforms

Applicable Industries

Packaging

Applicable Functions

Discrete Manufacturing

Quality Assurance

Use Cases

Manufacturing System Automation

Predictive Maintenance

Services

Cloud Planning, Design & Implementation Services

System Integration

Challenge

ScholleIPN, a global packaging solutions provider, faced challenges in managing its complex and high-output production process across its 14 global sites. The company had hundreds of data islands, with each local site calculating asset performance and quality metrics differently, leading to inconsistencies. The lack of a consistent platform made system improvements unscalable across the globe. The company's Continuous Improvement (CI) Team identified a need to replace the culture of local individualism with global collaboration, while still supporting certain local autonomous needs.

About Customer

ScholleIPN is a global packaging solutions provider that serves millions of people every day by delivering safe, natural, and sustainable packaging solutions for a variety of manufacturing brands. The company has a vertically integrated value stream, which allows it to control the quality and delivery of its subcomponents. This includes film extrusion, injection molding and assembly, and bag and pouch-making. ScholleIPN has standardized on and is near the completion of globally rolling out ICONICS’ software solution across all 14 of its global sites with mobile-responsive (HTML5-integrated) production interfaces.

Solution

ScholleIPN selected ICONICS software for the deployment of a mobile-responsive OEE, SPC, Scrap, and Downtime dashboarding system across all its global production sites. The system delivers real-time OEE statistics and has display screens designed for department and shift overview metrics. The company also replaced all paper-based data collection with MobileHMI, an ICONICS app that provides an electronic platform to collect and store scrap/waste statistics at the end of each shift. For corporate and local reporting, ScholleIPN is taking local data source samples from each regional ICONICS GENESIS64 Server and pushing data into a Microsoft Azure server that runs Microsoft’s Power BI.

Impact #1	The system has been rolled out across multiple sites across the globe, slashing development costs.
Impact #2	The company can now roll out up to seven machines per hour, including Shift OEE and all their other respective metrics, saving many days and possibly weeks of development.
Impact #3	The company has gone electronic with all of their paper-based data collection, reducing the risk of human error.

Impact #1

The system has been rolled out across multiple sites across the globe, slashing development costs.

Impact #2

The company can now roll out up to seven machines per hour, including Shift OEE and all their other respective metrics, saving many days and possibly weeks of development.

Impact #3

The company has gone electronic with all of their paper-based data collection, reducing the risk of human error.

Benefit #1	The company can now roll out up to seven machines per hour, a significant increase in efficiency.
Benefit #2	The system has saved many days and possibly weeks of development.

Benefit #1

The company can now roll out up to seven machines per hour, a significant increase in efficiency.

Benefit #2

The system has saved many days and possibly weeks of development.

Download PDF Version

Overview

Customer Success Story - ScholleIPN

Operational Impact

Quantitative Benefit