ICONICS Case Studies Customer Success Story: Dynastar
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Customer Success Story: Dynastar

ICONICS
Analytics & Modeling - Real Time Analytics
Application Infrastructure & Middleware - Data Exchange & Integration
Application Infrastructure & Middleware - Middleware, SDKs & Libraries
Consumer Goods
Discrete Manufacturing
Maintenance
Energy Management System
Manufacturing System Automation
System Integration
Dynastar aimed to update the automation capabilities of its Sallanches location, a 28,000 square-meter facility producing over 300,000 skis per year. Its objectives for this project was to reduce energy consumption related to its manufacturing process, as well as implement a global visualization interface. The company wanted a system that could rationalize the use of production equipment as well as provide warnings of hardware failure. At the time, the company was running Microsoft Windows Server 2008 R2 with multiple Web clients, as well as SQL Server, in addition to Excel, for its database needs. Its existing manufacturing system was comprised of TREND and Honeywell devices, in addition to hundreds of other tags, all of which required an easily integrated automation solution. The French ski manufacturer required a supervisory product that could allow product managers to set, view and make use of real-time availability requirements of workshops and equipment.
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Since 1963, Dynastar, a division of the Rossignol Group located in Sallanches, France, has designed, manufactured and distributed a wide range of skis and skiing equipment for competition and the general public. Dynastar’s birthplace, Mont-Blanc, provides an incredible laboratory to develop and test tomorrow’s most technically innovative products. Chamonix is Dynastar’s base camp, and its inspiration. To drive its success, Dynastar works in consultation with athletes, using their valuable feedback to develop new equipment. At the 1992 Winter Olympic Games in Albertville, France, the brand had the highest number of winners, reaching a total tally of three gold, three silver and two bronze medals. Fifty-one years after its creation, Dynastar is one of the world leaders in the ski industry and the brand ranks among the most successful medal winners in history.
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Dynastar, in coordination with their systems consultant, LANSARD of Pringy, France, selected ICONICS GENESIS64™ HMI/SCADA suite, including AlarmWorX64™ enterprise-wide alarm management system and WebHMI™ Web-based, real-time automation component. They also included ICONICS’ BridgeWorX™ real-time workflow for data bridging and ReportWorX™ real-time reporting/charting/analytics tool. Once Dynastar and LANSARD installed ICONICS GENESIS64, along with several other ICONICS software components, the system provided remote access to LANSARD for monitoring and maintenance of Dynastar’s Sallanches facilities. ICONICS software is able to handle Dynastar’s large amounts of data (generated from occupation workshops, manufacturing and other sources) and establish an energy consumption profile based on those parameters. The ICONICS solution allows for the connection to, and communication with, multiple different devices over Ethernet via standard OPC and BACnet protocols.
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Dynastar appreciated its new automation system’s ‘unique’ interface, with Web-based trend dashboards (via TrendWorX64 and GraphWorX64).
Additional benefits to the company have been GENESIS64’s ability to perform schedule management, to set user role profiles and to run usage reports.
The system provided remote access to LANSARD for monitoring and maintenance of Dynastar’s Sallanches facilities.
ROI within 4 Months
Reduction of Nearly 11 Percent of Annual Energy Consumption
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