Johnson Controls Case Studies Chilled Water System Brings Quick ROI

Edit This Case Study Record

	Chilled Water System Brings Quick ROI Johnson Controls

Chilled Water System Brings Quick ROI

Johnson Controls

Applicable Industries	Construction & Infrastructure
Applicable Functions	Process Manufacturing
Challenge	To increase production and meet growing demand, Newpark Mats & Integrated Services (NMIS) needed a faster and more consistent source of chilled water. Without the internal resources to design or install a chilled water system to support a custom process, NMIS turned to Johnson Controls under tight schedule for a turnkey solution. Read More
About Customer	Newpark Mats & Integrated Services provides leading edge matting solutions and well site construction services to the oil and gas industry. Newpark is the largest, most experienced manufacturer of heavy-duty composite matting systems in the world. Read More
Customer Name	Newpark Mats & Integrated Services Read More
Solution	The Johnson Controls solution included the installation of a 527 ton YORK air-cooled chiller, an expansion tank and a controller. The expansion tank allows for water to be chilled and stored, prior to production. The control system measures the water temperature and optimizes chiller performance by modulating the chiller usage accordingly. Hardware Components - YORK YCAV 527t AC - expansion tank - Digital controls - YORK YCAS 440t AC Software Components - a control system Read More Log in to view content
Data Collected	Asset Utilization, Device Diagnostic Status, Maintenance Requirements, Production Efficiency, Water Temperature Read More Log in to view content
Contents

Applicable Industries

Construction & Infrastructure

Applicable Functions

Process Manufacturing

Challenge

To increase production and meet growing demand, Newpark Mats & Integrated Services (NMIS) needed a faster and more consistent source of chilled water. Without the internal resources to design or install a chilled water system to support a custom process, NMIS turned to Johnson Controls under tight schedule for a turnkey solution.

About Customer

Newpark Mats & Integrated Services provides leading edge matting solutions and well site construction services to the oil and gas industry. Newpark is the largest, most experienced manufacturer of heavy-duty composite matting systems in the world.

Customer Name

Newpark Mats & Integrated Services

Solution

The Johnson Controls solution included the installation of a 527 ton YORK air-cooled chiller, an expansion tank and a controller. The expansion tank allows for water to be chilled and stored, prior to production. The control system measures the water temperature and optimizes chiller performance by modulating the chiller usage accordingly. Hardware Components - YORK YCAV 527t AC - expansion tank - Digital controls - YORK YCAS 440t AC Software Components - a control system

Data Collected

Asset Utilization, Device Diagnostic Status, Maintenance Requirements, Production Efficiency, Water Temperature

Impact #1	[Efficiency Improvement - Maintenance] Real-time status reports enable maintenance personnel to remotely diagnose the status of a device.
Impact #2	[Efficiency Improvement - Productivity] Large quantity production with less fluctuation was enabled in their manufacturing process.

Impact #1

[Efficiency Improvement - Maintenance]
Real-time status reports enable maintenance personnel to remotely diagnose the status of a device.

Impact #2

[Efficiency Improvement - Productivity]
Large quantity production with less fluctuation was enabled in their manufacturing process.

Benefit #1	Johnson Controls installed a rental chiller, which allowed NMIS to increase production capacity after just 30 days, and meet the high demand for product.

Benefit #1

Johnson Controls installed a rental chiller, which allowed NMIS to increase production capacity after just 30 days, and meet the high demand for product.

Download PDF Version

Overview

Chilled Water System Brings Quick ROI

Operational Impact

Quantitative Benefit