Case Studies ALSTOM Power Elblag Sp. z o.o. Optimizes Production Processes with STATISTICA Enterprise-wide SPC System (SEWSS) (COMPUTERWORLD)

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	ALSTOM Power Elblag Sp. z o.o. Optimizes Production Processes with STATISTICA Enterprise-wide SPC System (SEWSS) (COMPUTERWORLD)

ALSTOM Power Elblag Sp. z o.o. Optimizes Production Processes with STATISTICA Enterprise-wide SPC System (SEWSS) (COMPUTERWORLD)

Technology Category	Analytics & Modeling - Predictive Analytics Application Infrastructure & Middleware - Database Management & Storage Functional Applications - Manufacturing Execution Systems (MES)
Applicable Industries	Equipment & Machinery
Applicable Functions	Process Manufacturing Quality Assurance
Use Cases	Machine Condition Monitoring Predictive Maintenance Process Control & Optimization
Services	Data Science Services System Integration
Challenge	The global market for turbine castings has become highly competitive, with prices dropping by 50% over the last five years. In this environment, maintaining high quality standards while reducing costs and ensuring timely delivery is crucial for survival. ALSTOM Power Elblag Sp. z o.o. faced the challenge of optimizing its production processes to meet these stringent requirements. The company needed a comprehensive solution that could integrate production, data acquisition, database management, and statistical analysis to ensure quality and efficiency. Read More
About Customer	ALSTOM Power Elblag Sp. z o.o. is a leading manufacturer of turbine castings, known for its high-quality products and innovative production processes. The company operates in a highly competitive global market where maintaining quality standards is essential for survival. With a workforce that includes about 30 operators and engineers, as well as a wide group of managers, ALSTOM Power is committed to optimizing its production processes to meet the demands of the market. The company produces over 400 tons of casts each month, making it a significant player in the turbine casting industry. Read More
Solution	To address its challenges, ALSTOM Power Elblag Sp. z o.o. implemented the STATISTICA Enterprise-wide SPC System (SEWSS). This integrated solution links production, data acquisition, database management, and statistical analysis. SEWSS continuously retrieves data from various stages of the production process, including the measurement of components and raw materials, monitoring of furnace charge and melted metal composition, and recording of heat treatment parameters. The system stores this data in an Oracle database and runs on a network server. The comprehensive analytical tools, flexible alarm notification, and interactive query facilities in SEWSS help ALSTOM Power maintain high-quality standards and optimize its production processes. Read More Log in to view content
Contents

Technology Category

Analytics & Modeling - Predictive Analytics

Application Infrastructure & Middleware - Database Management & Storage

Functional Applications - Manufacturing Execution Systems (MES)

Applicable Industries

Equipment & Machinery

Applicable Functions

Process Manufacturing

Quality Assurance

Use Cases

Machine Condition Monitoring

Predictive Maintenance

Process Control & Optimization

Services

Data Science Services

System Integration

Challenge

The global market for turbine castings has become highly competitive, with prices dropping by 50% over the last five years. In this environment, maintaining high quality standards while reducing costs and ensuring timely delivery is crucial for survival. ALSTOM Power Elblag Sp. z o.o. faced the challenge of optimizing its production processes to meet these stringent requirements. The company needed a comprehensive solution that could integrate production, data acquisition, database management, and statistical analysis to ensure quality and efficiency.

About Customer

ALSTOM Power Elblag Sp. z o.o. is a leading manufacturer of turbine castings, known for its high-quality products and innovative production processes. The company operates in a highly competitive global market where maintaining quality standards is essential for survival. With a workforce that includes about 30 operators and engineers, as well as a wide group of managers, ALSTOM Power is committed to optimizing its production processes to meet the demands of the market. The company produces over 400 tons of casts each month, making it a significant player in the turbine casting industry.

Solution

To address its challenges, ALSTOM Power Elblag Sp. z o.o. implemented the STATISTICA Enterprise-wide SPC System (SEWSS). This integrated solution links production, data acquisition, database management, and statistical analysis. SEWSS continuously retrieves data from various stages of the production process, including the measurement of components and raw materials, monitoring of furnace charge and melted metal composition, and recording of heat treatment parameters. The system stores this data in an Oracle database and runs on a network server. The comprehensive analytical tools, flexible alarm notification, and interactive query facilities in SEWSS help ALSTOM Power maintain high-quality standards and optimize its production processes.

Impact #1	SEWSS enables continuous data retrieval and monitoring of various production parameters, ensuring high-quality standards.
Impact #2	The system integrates production, data acquisition, database management, and statistical analysis, providing a comprehensive solution.
Impact #3	Operators and engineers can easily input data using measurement devices or keyboard data entry, streamlining the data collection process.

Impact #1

SEWSS enables continuous data retrieval and monitoring of various production parameters, ensuring high-quality standards.

Impact #2

The system integrates production, data acquisition, database management, and statistical analysis, providing a comprehensive solution.

Impact #3

Operators and engineers can easily input data using measurement devices or keyboard data entry, streamlining the data collection process.

Benefit #1	Turbine castings prices dropped by 50% in the last 5 years.
Benefit #2	The factory produces over 400 tons of casts each month.

Benefit #1

Turbine castings prices dropped by 50% in the last 5 years.

Benefit #2

The factory produces over 400 tons of casts each month.

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Overview

ALSTOM Power Elblag Sp. z o.o. Optimizes Production Processes with STATISTICA Enterprise-wide SPC System (SEWSS) (COMPUTERWORLD)

Operational Impact

Quantitative Benefit