Kepware (PTC) Case Studies ABB Integrates Kepware Communication Platform for Well Sites

	ABB Integrates Kepware Communication Platform for Well Sites Kepware (PTC)

ABB Integrates Kepware Communication Platform for Well Sites

Kepware (PTC)

Technology Category	Platform as a Service (PaaS) - Connectivity Platforms
Applicable Industries	Oil & Gas
Applicable Functions	Field Services
Use Cases	Machine Condition Monitoring
Challenge	One of the biggest technical challenges ABB faced with this project was automating the collection of well data. The project called for between 1,000 and 1,500 well sites to come online in 2014, and beyond 6,000 by 2030, over an area of more than 4,500 km². Each of these wells have between 50 and 70 data points being scanned on a 30-second cycle time. With several new wells being introduced every day, ABB needed to be able to bring them on and off line in a highly streamlined and efficient manner; furthermore, the method of configuring them needed to be simple, fast, and very reliable. It also needed to be able to reliably retrieve vast amounts of data from distant locations. All this meant that the automation of data collection was a huge undertaking, since the project infrastructure was immense and constantly in flux. To handle these requirements, ABB needed an automated communications platform that was highly reliable and that could easily scale and communicate massive amounts of data back for visualization and long-term storage in an enterprise historian. Read More
About Customer	With over a century of rich experience through its founding companies, ABB is a global leader in power and automation technologies. Headquartered in Zurich, Switzerland, the company employs over 140,000 people and operates in approximately 100 countries a Read More
Customer Name	ABB Read More
Solution	After an exhaustive review of data communications solutions, ABB selected Kepware’s KEPServerEX as the best choice to handle the high demands of the groundbreaking project. With over 150 drivers and a single, consistent interface, KEPServerEX provides ABB with all the connectivity tools it requires in an easy-to-use package. In conjunction with ABB’s flagship 800xA Integrated Control and Safety System (ICSS), KEPServerEX allows ABB to add multiple OPC drivers within a single communications platform without worrying about learning new communications protocols or spending time understanding new applications. KEPServerEX includes a library of over 150 PLC, RTU, and other device-type drivers, as well as database and application-specific drivers. Of particular value to ABB was Kepware’s Modbus TCP/IP Ethernet Driver, which provides data exchange between OPC clients and Modbus protocol compliant controllers. In order to overcome the difficulties involved in the rapidly expanding infrastructure, ABB made extensive use of the ability to import and export KEPServerEX configuration information in an easy-to-understand XML format. By developing a tool that could create a full configuration XML file to match the configuration within the ICSS, updating the KEPServerEX configuration to the current ICSS configuration took mere minutes and was completely reliable. In addition, Kepware’s Advanced Tags Plug-In was essential for centralized data processing by the communications server, ensuring that all the data efficiently arrived where it should, when it should, and in the form it should. Read More Log in to view content
Data Collected	Communication Performance, Fill Levels Of Containers, Water Level Read More Log in to view content
Contents

Technology Category

Platform as a Service (PaaS) - Connectivity Platforms

Applicable Industries

Oil & Gas

Applicable Functions

Field Services

Use Cases

Machine Condition Monitoring

Challenge

One of the biggest technical challenges ABB faced with this project was automating the collection of well data. The project called for between 1,000 and 1,500 well sites to come online in 2014, and beyond 6,000 by 2030, over an area of more than 4,500 km². Each of these wells have between 50 and 70 data points being scanned on a 30-second cycle time. With several new wells being introduced every day, ABB needed to be able to bring them on and off line in a highly streamlined and efficient manner; furthermore, the method of configuring them needed to be simple, fast, and very reliable. It also needed to be able to reliably retrieve vast amounts of data from distant locations. All this meant that the automation of data collection was a huge undertaking, since the project infrastructure was immense and constantly in flux. To handle these requirements, ABB needed an automated communications platform that was highly reliable and that could easily scale and communicate massive amounts of data back for visualization and long-term storage in an enterprise historian.

About Customer

With over a century of rich experience through its founding companies, ABB is a global leader in power and automation technologies. Headquartered in Zurich, Switzerland, the company employs over 140,000 people and operates in approximately 100 countries a

Customer Name

ABB

Solution

After an exhaustive review of data communications solutions, ABB selected Kepware’s KEPServerEX as the best choice to handle the high demands of the groundbreaking project. With over 150 drivers and a single, consistent interface, KEPServerEX provides ABB with all the connectivity tools it requires in an easy-to-use package. In conjunction with ABB’s flagship 800xA Integrated Control and Safety System (ICSS), KEPServerEX allows ABB to add multiple OPC drivers within a single communications platform without worrying about learning new communications protocols or spending time understanding new applications. KEPServerEX includes a library of over 150 PLC, RTU, and other device-type drivers, as well as database and application-specific drivers. Of particular value to ABB was Kepware’s Modbus TCP/IP Ethernet Driver, which provides data exchange between OPC clients and Modbus protocol compliant controllers. In order to overcome the difficulties involved in the rapidly expanding infrastructure, ABB made extensive use of the ability to import and export KEPServerEX configuration information in an easy-to-understand XML format. By developing a tool that could create a full configuration XML file to match the configuration within the ICSS, updating the KEPServerEX configuration to the current ICSS configuration took mere minutes and was completely reliable. In addition, Kepware’s Advanced Tags Plug-In was essential for centralized data processing by the communications server, ensuring that all the data efficiently arrived where it should, when it should, and in the form it should.

Data Collected

Communication Performance, Fill Levels Of Containers, Water Level

Impact #1	[Efficiency Improvement - Operation] Automated the traditionally manual process associated with bringing wells on and off line.
Impact #2	[Cost Reduction - Environment Pollution] Advanced environmentally responsible operations.
Impact #3	[Data Management - Data Processing] Ensured all data efficiently arrived where it should, when it should, and in the form it should.

Impact #1

[Efficiency Improvement - Operation]
Automated the traditionally manual process associated with bringing wells on and off line.

Impact #2

[Cost Reduction - Environment Pollution]
Advanced environmentally responsible operations.

Impact #3

[Data Management - Data Processing]
Ensured all data efficiently arrived where it should, when it should, and in the form it should.

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Overview

ABB Integrates Kepware Communication Platform for Well Sites

Operational Impact